Video Case Study: Cummins HyLYZER® PEM electrolyzer in Bécancour, Quebec

The Cummins HyLYZER in Bécancour, Quebec, Canada, is the largest proton exchange membrane (PEM) electrolyzer in operation in the world. A new video case study highlights the installation’s ground-breaking green hydrogen production capabilities, making it a beacon for a zero-carbon future.

Watch below: 

Commissioned in January and installed at the Air Liquide hydrogen production facility in Quebec, this 20-MW electrolyzer system features industry-leading technology, including four compact, pressurized HyLYZER electrolyzer skids fitted inside the existing building. The systems are modular and scalable, perfect for large-scale utility applications.

Through a phased ramp up, the Cummins HyLYZER system is now at full operation and can produce up to 8.2 tons of low-carbon hydrogen per day — or nearly 3,000 tons of hydrogen annually. It’s powered by the region’s electric grid, which is largely supplied by renewable hydro-electric power. This means the hydrogen produced at the plant is “green” and almost entirely carbon-free.

Through this green hydrogen production, the facility is preventing approximately 27,000 tons of CO2 emissions per year. This is equivalent to taking 10,000 fossil-fueled cars off the road.

Since its commissioning, the system in Bécancour has increased Air Liquide’s hydrogen production capacity by 50%, allowing them to respond to the growing demand for low-carbon fuel in the North American market for both industrial and mobility purposes.

Cummins Office Building

Cummins Inc.

Cummins, a global power technology leader, is a corporation of complementary business segments that design, manufacture, distribute and service a broad portfolio of power solutions. The company’s products range from internal combustion, electric and hybrid integrated power solutions and components including filtration, aftertreatment, turbochargers, fuel systems, controls systems, air handling systems, automated transmissions, electric power generation systems, microgrid controls, batteries, electrolyzers and fuel cell products.

Seven Cummins employees receive prestigious Julius Perr Innovation Award

recipients holding trophies

Cummins Inc. (NYSE:CMI) announced the 2022 recipients of the company’s most prestigious technical award, the Julius Perr Innovation award. Now in its 23rd year, the award recognizes employees who demonstrated excellence in innovation and technology by developing significant intellectual property for our products.

This year’s recipients are Cummins employees Richard Ancimer, Krishna Kamasamudram, Ashok Kumar, Guoqiang Li, Tim Proctor, Michael Wilson, and Aleksey Yezerets. Acknowledgement also goes to Neal Currier, Ed Hodzen, and Vivek Sujan.

ABOUT THE INNOVATIONS

The first winning patents relate to the mitigation of sulfur accumulation on a selective reduction catalyst (SCR).

Ancimer, Currier, Kamasamudram, Kumar, and Yezerets developed methodologies to not only monitor this accumulation of sulfur but regenerate the catalysts faster, and at lower temperatures, through the synchronization of engine operating conditions during regeneration. Their work is employed on Cummins products, such as Euro IV/V/VI, EPA 2010, Tier IV, and in regions high sulfur fuel, and will likely continue playing a role in meeting future emission regulations.

Wilson developed a different approach targeted for the service channel in areas with high sulfur fuel, particularly the Euro V products in South America.  A key feature of his invention involves the deactivation of cylinders, and his work has been cited numerous times by non-Cummins patents.

For second winning technology, Hodzen, Li, Proctor, and Sujan invented the SmartTorque2 (ST2) feature, which is part of the award-winning Eaton Cummins SmartAdvantageTM  Powertrain. This feature automatically senses a variety of factors, such as grade and weight, and selects the optimum torque for performance and fuel economy. The invention was first in production in 2013 and has been a standard offering of the X15 product since 2017.

ABOUT THE AWARDS

This award was created to honor Dr. Julius Perr, who retired from Cummins in 1997 as Vice President - Fuel Systems.  Dr. Perr, who passed away in 2005, joined Cummins in 1958 after fleeing Communist Hungary.  He made Columbus, Indiana (USA) home and began a 41-year career as a Cummins engineer and leader.  In his lifetime, he was named the inventor or co-inventor of 186 granted patents and remains an inspiration to many in our industry.

2022 CEREMONY

The Julius Perr Innovation Awards Ceremony was held in-person with senior Technical Leaders, members of the Perr family, the 2022 Perr Award winners and their guests on October 18, 2022. Four winners, Krishna Kamasamudram, Ashok Kumar, Guoqiang Li and Michael Wilson, were able to attend in person to receive their awards. The other three winners were unable to attend, but their award and special recognition have been provided to them separately.

REVIEW COMMITTEE 

Members of a selection committee, made up of leaders from across all business units, meet yearly to evaluate patents that have created significant value for our products. In 2022, over 1,100 patents were reviewed for consideration before selecting the final patent award recipients. Since 2000, only 84 patents have been selected for this prestigious award with each invention adding value to our brand promise of innovation and dependability.

Congratulations again to the 2022 recipients on the honor of winning the 2022 Julius Perr Innovation Award.

Cummins Office Building

Cummins Inc.

Cummins, a global power technology leader, is a corporation of complementary business segments that design, manufacture, distribute and service a broad portfolio of power solutions. The company’s products range from internal combustion, electric and hybrid integrated power solutions and components including filtration, aftertreatment, turbochargers, fuel systems, controls systems, air handling systems, automated transmissions, electric power generation systems, microgrid controls, batteries, electrolyzers and fuel cell products.

Cummins Inc. and EDF Renewables enters into a distributed photovoltaic Power Purchase Agreement

contract signing ceremony

Covering seven manufacturing entities with a total installed capacity of 16.5 MWp, reducing carbon emissions in facilities and operations significantly.

Cummins China and EDF Renewables signed a distributed photovoltaic PowerPurchase Agreement in Beijing, aiming to cut down electricity consumption from traditional grids and reduce carbon emissions in Cummins facilities & operations. Cummins will provide the roof & ground space and will consume the generated solar power, EDF Renewables will be responsible for the investment, installation and operation of solar PV generation equipment. WANG Ning, Vice President of Cummins, and Erwann Debos, CEO of EDF Renewables China, completed the signing of the contract on behalf of both parties. 

EDF is a global leader in renewable energy, including wind and solar. EDF Renewables has profound technical capabilities and service experience in the field of photovoltaic power generation. The partnership will install distributed photovoltaic power generation system at 7 manufacturing entities in Beijing, Wuxi, Wuhan, Chongqing and Liuzhou . With a total installed capacity of 16.5 MW, the project can provide about 280 million kWh of power generation in 20 years, saving about 158,000 tons of carbon emissions. 

"We are pleased that Cummins and EDF are working together in the field of distributed photovoltaics to provide new opportunities for Cummins to expand green energy consumption and reduce emissions from plant operations. It will help Cummins achieve renewable electricity use accounting for more than 10% of total electricity consumption by 2023 in China region. This project will further enable our capability in green production and operation, and position us well for sustainable development,” said WANG Ning. 

At present, the use of building roof to install photovoltaic system is a very effective way for corporate customers to reduce their carbon emissions. Cummins and EDF signed a 20-year power purchase contract, which can achieve carbon emission reduction targets and electricity cost savings at the same time. 

Erwann Debos said at the signing ceremony, "We are honored to provide Cummins with distributed photovoltaic Renewables solutions to help Cummins achieve its PLANET 2050 strategic goals. EDF Renewables aims to work hand in hand with customers to provide the most advanced integrated energy management solutions around the low-carbon transformation of enterprises, and to empower the global energy transition."

Cummins Office Building

Cummins Inc.

Cummins, a global power technology leader, is a corporation of complementary business segments that design, manufacture, distribute and service a broad portfolio of power solutions. The company’s products range from internal combustion, electric and hybrid integrated power solutions and components including filtration, aftertreatment, turbochargers, fuel systems, controls systems, air handling systems, automated transmissions, electric power generation systems, microgrid controls, batteries, electrolyzers and fuel cell products.

Cummins Turbo Technologies gears up to launch the 8th Generation Holset Series 400 Variable Geometry Turbocharger

8th generation HE400VGT

As emission regulations become more stringent, Cummins Turbo Technologies (CTT) is committed to helping customers reduce emissions and advance fuel economy through innovative new air handling technologies.

Built on 70 years of innovation and dependability, CTT and Holset have introduced a wide range of industry leading air handling technologies. In 2021, CTT launched the 7th generation 400 series Variable Geometry Turbocharger (VGT) to help engine manufacturers meet future emission standards and offer best in class fuel economy. At Cummins, innovation never stops as we continue to advance our current technologies, while developing new ones. With this philosophy in mind, CTT is now preparing to introduce the 8th generation HE400VGT. It is specifically engineered to have top of class performance, reliability and durability for the 10-15L heavy-duty truck market.  

CTT has made significant improvements in turbocharger performance with its latest generation of products. The 8th generation turbocharger will have 5 percent improved efficiency over the previous 7th generation turbo.

In addition to offering improved turbocharger efficiency, which helps customers in engine downsizing, the HE400VGT will have a better transient response, enhanced compressor side oil leak robustness and dual sourcing on key components for supply chain flexibility.

Key highlights of the Holset HE400VGT include a new bearing system and near zero clearances to enhance performance and transient response. These enhancements are achieved by tighter clearances on the compressor stage, lower radial movement on the turbine stage, improved surface finish and new aero designs.

Scheduled to be launched in 2024, this turbocharger incorporates a next generation smart electric actuator and speed sensor with the latest chipset to enhance performance and durability. The dual sourcing strategy helps mitigate any unforeseen electronics shortages that have recently plagued the industry.

Along with the performance enhancements, the latest generation turbocharger will offer best-in-class performance for on-highway heavy-duty trucks coupled with improved fuel economy at key vehicle running points.

“CTT has incorporated exciting new technologies in our latest HE400VGT to help engine customers meet strict emissions requirements and reduce their total cost of ownership,” said Matthew Franklin, Director – Product Management & Marketing. As customers establish their strategies for upcoming emission regulations, CTT continues to build on the success of previous turbocharger launches to deliver innovative products that meet the challenges of our customers’ engine development needs without compromising on performance. 

Want to learn more about CTT’s products and technical innovation? Sign up for our quarterly newsletter today.

Cummins Office Building

Cummins Inc.

Cummins, a global power technology leader, is a corporation of complementary business segments that design, manufacture, distribute and service a broad portfolio of power solutions. The company’s products range from internal combustion, electric and hybrid integrated power solutions and components including filtration, aftertreatment, turbochargers, fuel systems, controls systems, air handling systems, automated transmissions, electric power generation systems, microgrid controls, batteries, electrolyzers and fuel cell products.

Rebuild masterstroke pays off for miners

belt buckle with text reading "Cummins 300th QSK60 MCRS Upgrade"

A masterstroke by Cummins engineers in Australia and the US has resulted in major cost reduction and environmental benefits for mining companies electing to rebuild their QSK60 engines under a special upgrade program.

The engineers focused on rebuild possibilities for the early generation QSK60, and how it could be upgraded to the latest diesel technology at overhaul time with no major change to the base 60-litre V16 design – a feat that eluded other engine manufacturers.

The key technology upgrade is to fuel injection, with the early unit injection system (HPI) replaced with the high-pressure modular common rail system (MCRS) that is now featured on all of Cummins’ latest generation high horsepower engines.

The 300th upgraded engine, rated at 2700 hp, recently rolled off the production line at the Cummins Master Rebuild Centre in Brisbane, highlighting yet another successful step in the evolution of the QSK60 and why it is the foremost high-horsepower diesel engine globally in mobile mining equipment.

“Reduced fuel consumption and longer life-to-overhaul are keys to lower total cost of ownership, and they were the initial aims behind the engineering of the upgrade program for the QSK60,” says Greg Field, mining business development manager for Cummins Asia Pacific.

“Innovation is at the core of Cummins’ long history, and it has certainly played its part in the QSK60 rebuild options we can offer our mining customers.”

The bottom line is impressive: Diesel particulate emissions are slashed by up to 63% through in-cylinder combustion technology with no aftertreatment. There’s also a plus for maintenance with less soot loading in the oil.

Fuel savings up to 5% are consistently reported in the field for significant greenhouse gas emissions reduction, while life-to-overhaul is extended by 10%, translating to fuel consumption of more than 4.0 million liters before rebuild is required.

Apart from the fuel system upgrade to MCRS, the QSK60 with single-stage turbocharging also features other Cummins innovations in combustion technology that were engineered for Tier 4 Final and Stage V emissions compliance, the most stringent off-highway emission standards in the world.

The rebuild upgrade package can be applied to the two variants of the QSK60 – one with single-stage turbocharging (known as ‘Advantage’) which can be rated from 1785 to 2700 hp, the other with two-stage turbocharging which can be rated at 2700, 2850 or 3000 hp.

The 300th upgraded QSK60 went to Boggabri Coal in the NSW Gunnedah Basin for installation in a Komatsu 930E haul truck. The engine has proved its worth in both coal and iron ore mining in Australia.

yellow QSK60 engine

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Cummins Office Building

Cummins Inc.

Cummins, a global power technology leader, is a corporation of complementary business segments that design, manufacture, distribute and service a broad portfolio of power solutions. The company’s products range from internal combustion, electric and hybrid integrated power solutions and components including filtration, aftertreatment, turbochargers, fuel systems, controls systems, air handling systems, automated transmissions, electric power generation systems, microgrid controls, batteries, electrolyzers and fuel cell products.

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