KTA19 GCE EICS Gas Compression Applications

Power 420 - 420 hp
313 - 313 kW

Applications

Oil and Gas Gas Compression

Overview:

Gathering compression applications require power that is reliable, durable and has world class support. It calls for the Cummins KTA19GCE – an emissions compliant capable, high-performance natural gas engine that shares the proven heritage of the Cummins K Series diesel engines and many of the same heavy-duty components. It is no surprise that the KTA19GCE has low maintenance cost, stays emissions compliant and keeps the gas flowing. Every day.

General Specifications
Inline 6-Cylinder, 4-Cycle, Natural Gas

Bore 6.25 in (159 mm)
Stroke 6.25 in (159 mm)
Displacement 18.8 L (1150 cubic in)
Engine Power* 420 hp (313 kW)
Compression ratio 8.5:1
Aspiration Turbocharged and aftercooled
Exhaust Type Watercooled manifold
Weight** 4840 lb (2195 kg)
Coolant capacity 8 gal (30.3 L)
Lube oil capacity 27.0 gal (102.0 L)
Rotation (Facing Flywheel) Counterclockwise

* Rating dependent
** Weight is approximate and varies with options.

Engine Technical Data
 

Model   KTA19GCE
Curve Number   FR-4764
Output Power (1)
100%
75%

HP (kW)
HP (kW)

420 (313)
315 (235)
Engine Speed
100%
Max Turn Down

RPM
RPM

1800
1350
Aftercooler Water Inlet Temperature °F (°C) 130 (54.4)
Compression Ratio   8.5:1
Emissions Data – Engine-Out Emissions (1)
NOx
CO
VOC

g/hp-hr (ppm)
g/hp-hr (ppm)
g/hp-hr (ppm)
12.9 (3177)
11.6 (4683)
1.26 (715)
Fuel Consumption (1)
100%
75%

BTU/hp-hr (MJ/kW-hr)
BTU/hp-hr (MJ/kW-hr)

7967 (11)
8498 (12)
Heat Rejection (1)
Jacket Water
Aftercooler
Exhaust

BTU/min (kW)
BTU/min (kW)
BTU/min (kW)

16,265 (286)
1304 (23)
17,280 (304)
Exhaust System (1)
Flow Rate
Stack Temp
Max Back Pres.

ft3/min (L/s)
°F (°C)
in-Hg

2126 (1003)
1347 (731)
2
Intake System (1)
Flow Rate
Max Restriction

ft3/min (L/s)
in-H2O

604 (285)
15
Gas Pressure Min - Max psi 15 - 30

General Dimensions

kta19gce_overall_dimensions_0.jpg

Length Inches (mm) 79.3 (2014)
Width Inches (mm) 41.8 (1061)
Height Inches (mm) 72.4 (1838)

 

*Dimensions are approximate and vary with options.
 

Disclaimers

(1) All data is based on the engine operating with fuel system, water pump, and 6 in H2O (1.49 kPa) inlet air restriction with 3 in (76 mm) inner diameter, and with 1 in Hg (3 kPa) exhaust restriction with 3 in (76 mm) inner diameter; not included are alternator, fan, optional equipment and driven components. Coolant flows and heat rejection data based on coolants as 50% ethylene glycol/50% water. All data is subject to change without notice.

Model Curve Number Rating NOx / CO / VOC (g/hp-hr) Combustion
KTA19GCE FR-4764 420 hp @ 1800 rpm 1.0 / 2.0 / 0.7 Rich


*Requires EPA site validation testing.

Designed for the gas compression market, the KTA19GCE delivers exceptional reliability and low cost of operation.

Base Engine – Most major components, including block, crank, cam, gears and liners are common with the proven K19 diesel. Common gas unique components on the KTA19GCE and GTA38GCE lower your operating cost.

Emissions – 2011 NSPS Compliant Capable (1/2/.7 NOx/CO/VOC), Factory Supplied AFR, FW Murphy Supplied RB Emissions Kit, 0.5g NOx Capable (Consult Factory).

Air/Fuel Ratio Control – Direct-acting Electronic Pressure Regulator Assembly controlled by engine specific calibration provides reliable emissions control.

Air Handling – Turbocharger design delivers maximum performance and life. It includes factory-installed heavy-duty air cleaner.

Speed Control – Integrated electronic governor provides stable rpm control with optional input to monitor and control suction or discharge pressure.

Ignition System – EICS™ capacitive discharge ignition with smart-coil technology provides reliable spark and individual cylinder diagnostics and knock sensing capabilities.

Lubrication System – Deep, full-length, high-capacity oil pan. Combination full-flow and bypass oil filters reduce maintenance costs while extending service intervals.

Flywheel and flywheel housing - SAE 0, cast iron, including provisions for one 5/8-18 and two 3/4-16 magnetic pickups, machined to accommadate starter mounting.

Power Take-Off (PTO) - Front stub shaft options are offered for driving the compressor cooler fan.

Starting system - The standard system features a robust Delco Remy® 39MT 24-volt starters with SAE #3 mounting flanges. An air/gas starter is optional.

Electrical system - Includes a 24-volt alternator.

Cooling system - A two-pump/two-loop cooling system effectively separates the aftercooler and jacket water coolant circuits to maintain lower intake manifold temperatures and providing capability for higher power ratings. Integrated coolant filters add corrosion protection for the jacket water circuit.

Exhaust system - The water-cooled manifolds reduce surface and exhaust gas temperatures.

Warranty – Cummins one year, unlimited hours. Backed by a worldwide distributor network.


Standard Equipment

Digital Display (Optional)

  • AFR system status
  • Engine fault codes with history
  • Warning and shutdown information
  • User interface eliminates need for laptop for engine adjustment or commissioning
  • Ignition display

Safety Shutoff Protection

  • Intake manifold temperature
  • Intake manifold temperature change rate
  • Intake manifold pressure
  • Overspeed
  • ECM temperature
  • O2 sensor out of range

Mounting Arrangement

  • Four-point mounting on structural oil pan
  • Mounting feet designed for use with Vibracon ® chocks
  • Lift provisions on engine

Power Take-off

  • Front stub shaft


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